Product Description

BWD and BLD series Cycloidal gear reducers

BWD and BLD series flange gear reducers are based on the building block design, so its convenient for them to fit all types of motors or to connect with other power input, and its possible for different types of machines to combine or connect.
1,Compact construction, saves space for mounting, large load-bearing capacity and long life.
2,High transmission efficiency and low noise. A single machine can reach a transmission efficiency
as much as 96%.
3, Precise division of transmission ratio with a wide range. The combination of machines can produce
a larger transmission ratio at a low output rotational speed.
4,Installation: Foot-mounted, B5/B14 flange-mounted, input shaft, hollow output shaft, etc.
5,Integrated casting housing, compact dimension, high loading support, stable transmitting and low noise level
 

    

Product Name BWD, BLD Series Flange Mounted Pinwheel Cycloid flange Gearbox with Explosion-proof motor
 Gear Material  20CrMnTi
 Case Material  HT250
 Shaft Material  20CrMnTi
 Gear Processing  Grinding finish by HOFLER Grinding Machines
 Color  Customized
Noise Test   65~70dB
 Efficiency  94%~98% (depends on the transmission stage)
 Lubricating oil Shell Omala synthetic oil or mineral oil , or similar brand 
 Heat treatment  tempering, cementiting, quenching,etc.
Brand of bearings C&U bearing, ZWZ,LYC, HRB, SKF,NSK and so on
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40 °
Temp. rise(Oil)(MAX) 50 °
Vibration ≤20µm

Characteristics:
1.Cycloid reducer big reduction ratio, high efficiency: a reduction gear ratio is 9~87, the two-stage reduction gear ratio is 121 ~ 5133, multistage combination can reach tens of thousands, and the needle tooth meshing line type rolling friction, the meshing surface no relative sliding, so a reduction efficiency of 94%.
2.Pin wheel reducer smooth running, low noise: the teeth contact at the same time when in operation, the coincidence degree high, stable running, strong overload capacity, low vibration and noise, a variety of models, small noise.
3. The use of reliable, long life: because the main part is made of high carbon alloy steel quenching (HRC58-62), and then grinding, and cycloid gear and pin gear set mesh transfer to the pin gear form rolling friction pair, friction coefficient is small, so that the meshing zone no relative sliding, wear small, so durable.
4. Compact structure, small volume: compared with other reducer with the power of the above weight, small volume 1/3, as is the planetary transmission, the input shaft and the output shaft in the same axis, in order to obtain the smallest possible size.

Main Features

All planetary cycloidal reducer rotating device can be divided into 3 parts: input part, deceleration part and output part.
Dislocation on the input shaft is equipped with a 180ºC of double eccentric sleeve, equipped with 2 ball bearings on the eccentric sleeve, The formation of H 2 cycloid gear center hole is the eccentric sleeve on the turning arm bearing raceway, and by a groud of cycloid gear and pin gear ring of gear meshing, less bad tooth meshing reduction mechanism to form,(in order to reduce friction, in small ratio of speed reducer, the needle with needle teeth on the gear set).
When the input shaft with eccentric sleeve rotates with an eccentric sleeve,as a result of the cycloid gear tooth profile curve characteristics and restricted by needle on the gear teeth,the movement of the cycloid gear becoming both revolution and rotation of the plane movement,and And the input shaft makes 1 rotation, and the eccentric sleeve also rotates 1 rotation.,cycloid gear in the opposite direction around a big tooth difference reduction is obtained, then with the help output mechanism,the cycloid gear rotates at low speed movement through the pin shaft,passed to the output shaft,low output speed can be achieved.

NMRV Worm Speed Gear Reducer
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Worm Gear Reducers For Winch
STAINLESS STEEL WORM REDUCERS
Servo Worm Gearboxes
 

Worm Reducer For Paper Cutting Machine
Worm Reducer For Continuous Casting Machine Of Foundry
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Stainless Steel Worm Speed Reducer
Worm Gear Reducers For Automatic Car Washing Machines Drive
Worm Gearbox Reducers For The Biomass Boiler Sector

Worm Gear Drive Screw Actuator
Worm Reducer For Construction Hoist
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Worm Reducer For Pipe Welding Machine

Worm Gear Slew Drive
Arc Gear Cylindrical Worm Gearbox
Motor Worm Gearboxes Gw10 With Chain Coupling For Greenhouse
Motor Worm Gearboxes Gw150s Chain Coupling For Screening Systems
etc...
For more type of gearboxes, please send us inquiry!

 

 

 

 
Our Company
Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers' drawings.
We provides a reliable grantee for the product' s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system. 
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology. 
Our Group is willing to work with you hand in hand and create brilliance together! 

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, ...

 

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, ...
 

Certifications

FAQ:
 

Q: Are you trading company or manufacturer ?

A: Our group consists in 3 factories and 2 abroad sales corporations.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.

Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

If you have another question, please feel free to contact us.

Packing & Delivery
Services
Also I would like to take this opportunity to give a brief introduction of our Ever-Power company:

Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.

We have exported many products to our customers all over the world, we have long-time experience and strong technology support. 

Some of our customer :
Italy: COMER,GB GEABOX ,SATI, CHIARAVALLI, CZPT , Brevini
Germany: SILOKING ,GKN ,KTS
France: Itfran, Sedies
Brazil: AEMCO ,STU 
USA: John Deere , BLOUNT, Weasler, Agco, Omni Gear, WOODS
Canada: JAY-LOR , CANIMEX ,RingBall
......

-Ø Our Company with over 12 year's history and 1000 workers and 20 sales.
-Ø With over 100 Million USD sales in 2017
-Ø With advance machinery equipments
-Ø With large work capacity and high quality control, ISO certified.
......

You also can check our website to know for more details, if you need our products catalogue, please contact with us.

 

 

 

                                                               

US $10-999
/ Piece
|
10 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal Gear
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Cycloidal Gearbox

BWD and BLD series Cycloidal gear reducers

BWD and BLD series flange gear reducers are based on the building block design, so its convenient for them to fit all types of motors or to connect with other power input, and its possible for different types of machines to combine or connect.
1,Compact construction, saves space for mounting, large load-bearing capacity and long life.
2,High transmission efficiency and low noise. A single machine can reach a transmission efficiency
as much as 96%.
3, Precise division of transmission ratio with a wide range. The combination of machines can produce
a larger transmission ratio at a low output rotational speed.
4,Installation: Foot-mounted, B5/B14 flange-mounted, input shaft, hollow output shaft, etc.
5,Integrated casting housing, compact dimension, high loading support, stable transmitting and low noise level

 

    

Product Name BWD, BLD Series Flange Mounted Pinwheel Cycloid flange Gearbox with Explosion-proof motor
 Gear Material  20CrMnTi
 Case Material  HT250
 Shaft Material  20CrMnTi
 Gear Processing  Grinding finish by HOFLER Grinding Machines
 Color  Customized
Noise Test   65~70dB
 Efficiency  94%~98% (depends on the transmission stage)
 Lubricating oil Shell Omala synthetic oil or mineral oil , or similar brand 
 Heat treatment  tempering, cementiting, quenching,etc.
Brand of bearings C&U bearing, ZWZ,LYC, HRB, SKF,NSK and so on
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40 °
Temp. rise(Oil)(MAX) 50 °
Vibration ≤20µm
US $10-999
/ Piece
|
10 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal Gear
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Cycloidal Gearbox

BWD and BLD series Cycloidal gear reducers

BWD and BLD series flange gear reducers are based on the building block design, so its convenient for them to fit all types of motors or to connect with other power input, and its possible for different types of machines to combine or connect.
1,Compact construction, saves space for mounting, large load-bearing capacity and long life.
2,High transmission efficiency and low noise. A single machine can reach a transmission efficiency
as much as 96%.
3, Precise division of transmission ratio with a wide range. The combination of machines can produce
a larger transmission ratio at a low output rotational speed.
4,Installation: Foot-mounted, B5/B14 flange-mounted, input shaft, hollow output shaft, etc.
5,Integrated casting housing, compact dimension, high loading support, stable transmitting and low noise level

 

    

Product Name BWD, BLD Series Flange Mounted Pinwheel Cycloid flange Gearbox with Explosion-proof motor
 Gear Material  20CrMnTi
 Case Material  HT250
 Shaft Material  20CrMnTi
 Gear Processing  Grinding finish by HOFLER Grinding Machines
 Color  Customized
Noise Test   65~70dB
 Efficiency  94%~98% (depends on the transmission stage)
 Lubricating oil Shell Omala synthetic oil or mineral oil , or similar brand 
 Heat treatment  tempering, cementiting, quenching,etc.
Brand of bearings C&U bearing, ZWZ,LYC, HRB, SKF,NSK and so on
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40 °
Temp. rise(Oil)(MAX) 50 °
Vibration ≤20µm

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we'll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don't worry if you don't know the terminology yet. We'll explain each type in detail so that you know what you're getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company's competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel's metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder's pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out - and they wear out - so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group's Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn't need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50', wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China Cycloidal Gearbox     with Good quality China Cycloidal Gearbox     with Good quality
editor by czh 2022-11-25