Three Five Seven Layer Corrugated Cardboard Production Line

A few/Five/Seven Layer Hight Pace Corrugated Cardboard Generation Line

Cardboard producing equipment, Packaging CZPT, Bundle CZPT, Packaging Corrugated Machine, Bundle Corrugated Machine, Full carton box generation line, Packing machinery, Packing device

Use and function:
The assembly line for automated mass creation, can produce good national common corrugated cardboard, higher effectiveness, very good top quality board to take centralized handle, easy procedure, straightforward routine maintenance, protection and trustworthiness, significantly decreased the labor depth. The production line making use of the most recent global power-conserving way to offer high temperature heat resource Daore You to machine than the steam heating strength personal savings above 60%, considerably lowering power intake, successfully lowered the price of generation, is the perfect solution for present-day economic climate and medium-sized carton manufacturing unit.

1. The whole length of integral device is 68 meters.
two. Total Energy is 150KW.
3. Shaftless holder: CZPT arms for solely up and down.
4. Laminator: Undertake electromagnetic changing motor
five. Two roller gluer: Use on shiny paper in the bottom two layers of adhesive roller guidebook

6. Dryer: Overall length ten meters, consists of 14 parts of heating board. Pneumatic device, individual instantly when electricity off
7. Molding Element: Which includes 27 pairs of molding shaft
8. Slitter: Decide on typical knife or slender knife in accordance to customer's ask for, hugely automatic and effortless procedure
9. Cutting equipment: Into the personal computer and mechanical single-pole one-pole overall of 4 optional indicates for consumers to pick.
10. Boiler (self), coal usage a hundred and twenty kg / hr

 CZPT mill roll stand

Structural Functions:

  1. The composition is double rotary shafts with 4 arms assist two paper roll on equally arms at the same time, could load or unload paper mill rolls non-stop.
  2. CZPT control the paper roll upward or downward, left shift or correct change, tighten or loosen, centering.
  3. Brake changing by ventilating disc-type pneumatic brake technique. (3point)
  4. Geared up with twin-phase springiness chucks, dimension: 3/4 inch

CZPT parameter:

  1. Manage kind: complete hydraulic
  2. Working width: 800-2200mm
  3. One particular-side load diameter: ¢350-¢1500mm
  4. A single-aspect load fat: 3500KG
  5. principal axis diameter: ¢270mm
  6. Working energy need: 380V 50HZ

CZPT management system:

  1. Working strain: sixteen-18Mpa
  2. Cylinder functioning location(upward or downward): ¢100X440mm
  3. Cylinder working location(left shift or appropriate shift, tighten or loosen): ¢63X1300mm
  4. CZPT station electrical power: 4KW

Magnetic valve electrical need: 380V 50HZ
 

 Preheater 

Structural Functions:  

  1. Preheater cylinder according with the very first course countrywide pressure vessel common, and offer strain vessel certification and inspection certificate.
  2. Floor of each cylinder is well grinding and plated chrome, easy, sturdy.
  3. CZPT altering the wrapping angle, the preheating area is adjustable, variety is 265o
  4. Wrapping angle changing by twin-phase reduction equipment, with self-locking function
  5. The seal head of the cylinder is discal sort.

CZPT parameter:

  1. Max operating width: 2200mm
  2. Preheater cylinder:  ¢900mm

    Rotary shaft:  ¢110mmX2

  1. Steam temperature: one hundred fifty-200 oC
  2. steam strain : .8-one.3Mpa
  3. Functioning power: 380V 50HZMotor energy: 250W

fingerless one facer 

Structural Features:

  1. Paper feeding: fingerless vacuum suction, with large stress potent draught enthusiast. With silencer, air supply and electric powered management target on the exact same operation counters, not significantly less than one.5m absent from the principal engine, operation facet is completely closed and total guarding.
  2. Engine base and wall plate: iron casting framework, thickness of the wall plate: 150mm, undertake unbiased speed modifying box, and gimbal transmission.
  3. Diameter of major corrugated roll: ¢320mm, and are made of 48CrMo alloy metal, following hardening and tempering, internal holes wonderful unexciting, NC grinding, mid frequency quenching, floor grinding, the rigidity of area is increased than HRC58. Corrugated roll and pressure roll of pivotal area undertake warmth resisting bearings which are manufactured by TWB
  4. Stress roll diameter: ¢340mm, floor are grinding and plate chrome, cylinder management up-down, uncooked material is 45# medium carbon steel, hardening and tempering
  5. Glue wall plates undertake sliding composition, pneumatic manage glue supply and glue back, diameter of the applicator glue roll : ¢242mm, floor are treated by polished and chrome plated.
  6. Press roll undertake ¢160 cylinder
  7. Pre-heater roll adopt seamless steel pipe which is made by ZheJiang Iron & steel group co,.ltd. Diameter ¢400mm, are all related with steel soft pipe.

CZPT parameter:

  1. Doing work width: 2200mm
  2. Operation route: left or correct
  3. Style pace: 150m/min
  4. Temperature scope: one hundred sixty-220 C
  5. Pneumatic working strain: .four-.9Mpa
  6. Steam strain: .eight-one.3Mpa
  7. Flute profile (UV sort or UVV kind)

Parameter of Principal roll:

  1. Diameter of corrugated roll: ¢320mm
  2. Diameter of strain roller: ¢340mm
  3. Diameter of applicator glue roll: ¢242mm
  4. Diameter of preheater roll: ¢400mm0

Overhead bridge

Structural attributes:

  1. Main frame are linked with channel metal, joist steel and angle steel
  2. Both facet are outfitted with risk-free guardrail and risk-free herringbone pedal, the procedure plate is geared up with risk-free escalator to ensure the security of worker and practical operation
  3. Impartial variable frequency motor lifting mechanism, PVC conveyer belt transmit, the one corrugated board from constant flute profiles.
  4. Surface of all rollers are grinding and plated chrome.
  5. Vacuum suction pressure manage, aspiration channel: 5inches, put in regulation valve, the air quantity can be adjusted stepless.
  6. One established of electromotion correction system, correction baffle undertake double information put up positioning , guide screw push, fix placement quickly and precise, transmit steady.
  7. Electromotion management setting up two team of procedure plate, upper and reduced bridge can be adjusted arbitrarily, it is convenient and fast
  8. With large strength composite board on the whole bridge, sleek and tough, tiny friction, decrease the resistance of paper board transmission.

CZPT parameter:

  1. Doing work width: 2200mm
  2. Operation path: still left or correct
  3. Height of best: 4500mm
  4. Style velocity: 150m/min

Parameter of roller diameter::

  1. Diameter of higher paper roll and stress roll: ¢130mm
  2. Diameter of paper conveyer roll: ¢180mm
  3. Diameter of initiative tension roller: ¢85mm
  4. Diameter of transmission paper roll and guiding paper roll: ¢111mm
  5. Diameter of higher paper towing axis: ¢110mm

Motor and electrical equipment parameter:

  1. One corrugated paper ascension motor: 3KW(variable frequency motor) 380V 50HZ carries on (S1) functioning system
  2. Overhead suction draugh admirer: 3KW 380V 50HZ carries on (S1) working system

Paperboard width changing motor: 250W 380V 50HZ proceeds (S1) doing work program

gluing machine

Composition characteristic

  1. Following hardening and tempering, the surface area of glue applicator roller are treated by gap precessing and special mesh snicked, paste homogeneously, significantly less glue intake
  2. The rotation of pasting roll is controlled by variable frequency motor and frequency conversion. Controlling guarantee the linear speed of pasting roller be in stage with double facer, also can run independently.
  3. Electromotion altering the glue good quality, with electronic screen
  4. Auto-circulating source glue, can manage the amount of glue successfully, and stay away from the glue deposited, good glue use and conserve glue
  5. Surface area all roll are grinded and plated chrome
  6. undertake impartial variable frequency motor
  7. Undertake roll type encoder to evaluate velocity signal of double facer, so as to recognized info that function in phase with it.
  8. The glue equipment adopt human-pc interface to screen, can set connected information, work conveniently and speedily
  9. Can adjust the amount of glue immediately in accordance to the production speed, in computerized mode, can do manual fine adjustment, the operation is very handy.
  10. CZPTal products designing and creating construction technologies are in accordance to national standard, less failure rate, straightforward to keep

CZPT parameter

  1. Max doing work width: 2200mm
  2. Procedure course: still left or proper.
  3. Style velocity: 150m/min
  4. Pneumatic method: .4-.9Mpa

Parameter of roller diameter:

  1. Diameter of pasting roll: ¢269mm
  2. Diameter of doctor roll: ¢140mm
  3. Diameter of lower preheater roll: ¢402mm
  4. Diameter of upper preheater roll: ¢374mm
  5. Diameter of transmission roll: ¢110mm

Weighty type double facer

  1. Area of heating board is grinding, the width of heating board is 600mm, complete 18PCS, the duration of cooling circumstance-hardened components is 6300mm, the heating board is created of container board, according with the very first course countrywide pressure vessel normal, and supply force vessel certification and inspection certificate.
  2. Heating board undertake the composition of intense heavy push shoes 
  3. Up and down of the force roll adopt pneumatic thermal shoe type structure
  4. Remaining-appropriate corrective adjustment of upper transmission belt automated adjustment, upper transmission belt consists of two sets of rigidity technique, one particular set is handbook kind(fine adjustment), and yet another is pneumatic adjustment (rapid).
  5. Warmth-conducting pipes of heating board management the temperature in different area and digital screen the temperature
  6. Higher cotton belt adopt double cylinder S type cotton belt tensioning device.
  7. Reduce cotton belt undertake S sort manual correcting tensioning composition, concise and sensible, with a single set of manual fine-tuning type device.
  8. Surface area of driving roll is attached with use-resisting rubber, form herringbone construction, with drum, add assure to output paperboard sleek
  9. Driving areas adopt impartial pace change box, wheel gear is produced of ZG-five hundred# cast metal, and wheel gear adopt oil-immersed lubrication, with liquid meter screen
  10. CZPTal parts adopts worldwide renowned brand, the gadget working stably and work trustworthy
  11. Principal driving motor undertake frequency conversion energy-saving motor, reduced velocity and massive torque, wide pace-adjusting range, dependable to use and easy to sustain.
  12. Inside of heating board adopt clapboard isolation structure, and permit steam sort S type flow course, different drinking water and steam to make their functions far more clearly, so as to boost the utilization fee of steam
  13. Primary frame undertake substantial-intensitive national CZPT sections, company composition, beautiful exterior, appropriate to perform in substantial pace

CZPT parameter:

  1. Max functioning width: 2200mm
  2. Procedure direction: remaining or right
  3. Max pace: 150m/min
  4. Temperature need: one hundred sixty-200 oC   steam pressure: .8-one.3Mpa
  5. Pneumatic strain: .six-.9Mpa
  6. Size of cooling scenario-harden components: 6300mm
  7. Amount of heating board: 18PCS

Parameter of roll diameter:

  1. Diameter of higher driving roll: ¢860mm
  2. Diameter of reduced driving roll: ¢640mm
  3. Diameter of entrance driving belt roll: ¢321mm
  4. Diameter of again situation-hardened driving roller: ¢215mm
  5. Diameter of pressing roller: ¢70mm
  6. Diameter of case-hardened carrier roll: ¢86mm
  7. Diameter of upper belt stress roller: ¢130mm
  8. Diameter of upper belt deviation-changing roll: ¢124mm
  9. Diameter of decrease belt rigidity roll: ¢130mm
  10. Diameter of lower belt carrier roll: ¢130mm

Slim Blade Equipment

Uses and Characteristics

  1. Automatic go up and down, electric changing the blade length, delta inverter manage
  2. The equipment as an critical ingredient of corrugated cardboard to complete cutting and creasing,
  3. The device is equipped with electrical axial displacement unit, efficient cooperation of paper offset
  4. Manually adjust the cardboard technical specs, easy and useful
  5. Transmission of the synchronous belt, higher accuracy
  6. Slim knife chopping component undertake chopping machine, cardboard incision amount off is clean CZPT crashing collapsing Pneumatic sharpening this element to obtain generation process to be automatic and guide sharpening, sharpening time and clearance can be established to guarantee the blade, time blade sharp.

CZPT parameters

  1. Scoring speed: 150m/min
  2. Max slitting width: 2200mm
  3. Max slitting thickness: 11mm
  4. The axial displacement: ±65mm
  5. Slitting&scoring composed sort:four blade 6 scores
  6. Device dimension(mm):3000×1000×2100mm
  7. Overall power: seven.5KW
  8. Blade diamter:φ200mm(HangCZPT of china)
  9. Blade thickness: ≤1.3mm
  10. Min slitting width:140mm
  11. Min scoring width:35mm

  NC cutoff  

Technological PARAMETER:

  1. Operating WIDTH: 2200MM
  2. Design DPEED: 150M/MIN
  3. Working Pace: 120M/MIN
  4. Chopping Length Variety: 500-9999MM
  5. Reducing PRECISION: +/- 1MM (continual velocity)
  6. Knife shaft diameter: φ240 mm
  7. Machine wallboard width: 900mm
  8. CZPT power: 380V 50HZ 38A
  9. Entire device complete electrical power: 18.5KW
  10. Total dimension: 4050mm×1550mm×1920mm(LxWxH)

Structure characteristics:

  1. Spacial construction design and style, higher toughness mechanical wallboard and base, outfitted with Standpoint window on the wallboard, simple view and procedure
  2. Transmission system undertake oil pump car cycle lubrication, insure transmission precision
  3. Adopt large precision, high hardness gear, appropriate for large speed working, long working lifestyle, insure edge of knife precision meshing, corrugated board regular no deckle edge
  4. Higher precision knife shaft, instrument rest layout, high pace reducing really continual
  5. All system according C.E standard design and producing, soon after rigid industrial computer tests, insure the top quality of items, lengthy doing work life, more constant
  6. Drive unit adopt AC servo drivingGermany KEBY driverZheJiang XIHU (WEST LAKE) DIS. motor, substantial top quality, quick action and high precision
  7. Program geared up with car detection function can avert some issue cased by irregular operation and mis-operation cause machine decline
  8. Laptop can according the dimension of corrugated board and manufacturing velocity automatic changing reducing accelerated speed, auto monitor the generation velocity, keep synchronous
  9. Pc can shop 999 group get, and vehicle total in order or in accordance Precedence Situations
  10. Reducing size: 500-9999mm, chopping precision: +/- 1mm
  11. Spiral Blade made in HangCZPT

  Raw Materials and purchased-in components:

  1. Two aspect wallboard and foundation material: HT200 casting iron
  2. Upper and reduce knife-shaft: forty five# metal
  3. Blade substance: W18crv5Co5 (high pace resource metal)
  4. Equipment Content: 42CrMnTi fine grinding , hardening and tempering, precision up to 6 quality, sideshake small, minimal noise, transmission steady
  5. Primary driving motor(AC Servo) electrical power: 18.5KW  2 established   
  6. Paper conveying motor       power:  2.2KW 4 set ,   
  1. Oil pump motor:            power   0.37Kw  2 set           
  2. Flying Chopping SERVO Manage System IS GERMANY KEB
  3. ROTARY ENCODER IS REP.
  4. CZPT: HRB, rolling bearing device: zHangCZPTg jingrun

   Stacker 

Framework functions:

  1. Style speed: 150m/min, the stacker is managed by personal computer, which can correctly estimate the number of paperboard, and can factors fold and modify in excess of routinely.
  2. Fix the problem of inaccurate synthetic rely, lessen the stress of employees, help save labour, and improve the speed of the equipment
  3. Undertake variable frequency motor, frequency conversion control overlying transmission of paperboard, synchronize with generation line immediately.
  4. Undertake pneumatic baffle separation, CZPT damage to paperboard, adopt conveyor belt to transmission the total breadth, when achieving the scheduled quantities, the paper board will be moved out steadily
  5. Backplate adopt frequency conversion shut loop managing program, entrance-back again, move according to the purchase, and change correctly
  6. One established of paper supply equips with two sets of intensive carrier roll sheet laying table.

Packaging & Delivery

Soon after the equipment is finished and operating well, it will be coated with anti-rust oil, which tends to make the device not simple to rust in the container, and winding film to avert moisture. Each and every unit of the machine will be fastened in the container to guarantee a steady and risk-free arrival at the location.

Our Companies

1. OEM provider are CZPT.
two. Trade Supervisor on the internet, also make contact with by E-mail.
three. To fix issues by photographs/movies.
4. Engineers are CZPT service overseas.

PS: Generally our devices are uneasy to broken since of our 
expert machine creating team and strict QC team, we will 
also send you our handbook and movie, what you need to do is just
find out some basic thing these kinds of as device upkeep.

FAQ

one. Are you a manufacturing unit or investing business?
We are equally a manufacturing unit and a buying and selling organization in this subject .

two. What is the terms of payment you accept?
We typically accept the T/T payment, we want thirty% of whole volume as deposit, 
shell out the 70% balance ahead of supply, but we can also acknowledge the L/C.

three. In which is your manufacturing facility situated ? How can I visit there?
Our manufacturing unit positioned in HangCZPTg CZPT, ZheJiang Province, China., close to to the 
funds town ZheJiang and port ZheJiang . You can fly to ZheJiang airport immediately and we 
will decide you up there.

4. How does your manufacturing facility do relating to high quality handle?
Quality is priority. We usually regard excellent value to top quality managing from the really small issue(even a tiny screw we will select the very best top quality) from the beginning.

Get in touch with Details:
If you are fascinated in our items,
remember to fell totally free to contact and check out me.
You are welcome all the time!
Mobil: 15833796236

ABOUT US
ZheJiang HangCZPTg North Pack Co.,Ltd is situated in ZheJiang Province HangCZPTg CZPT, Packaging CZPT Sector Spot. We are specialized in the generation of Carton packaging CZPT . We have innovative creation processing products and large-good quality technological and administration personnel. Mainly produces3/five/7 layer Corrugated Cardboard Generation Line, medium and large pace FLEXO Ink Printing Device, Slotting Device, Die-reducing Machine, Stitching Machine, Gluing Equipment, stitching equipment and other connected sequence gear. Our business has the import and export legal rights, items have been exported to Russia, Iran, Turkey, Egypt, India, Pakistan, the United Arab Emirates, Mesico, Brazil and other nations around the world and locations.
 

Three Five Seven Layer Corrugated Cardboard Production Line